ideas of delabs

Analog Design to Handheld Computing. Ergonomics and GUI Usability. 30+ years in Electronic Product Design. 80s EE Design Notes, 90s EE Web Logs. - delabs Technologies

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Saturday, August 13, 2016

PCB Prototype by Cu Deposition and Sn Plating

Take a Blank Epoxy Card. No Copper, just the glass epoxy card. It will not be copper clad. I am trying to explain the concept. The Glass Epoxy card as you know is Epoxy (Like Ciba Araldite) with glass fiber as filler. Maybe new technologies have come now. The fiber is for Reinforcement and Epoxy you know is a Marvel of an Engineering Material.

EE Design Library - Electronic Product Design Resource.

PCB Prototype by Cu Deposition and Sn Plating

PCB belongs to AVR JTAG adapter -

In those days some people told me that these epoxy with glass fiber and iron flakes as powder are used to repair aircraft/spacecraft. It could be cast into a shape and even turned on lathe for making custom replacement components.

This nudged an idea, If we Screenprint a Mixture of Epoxy + Fine Iron Dust + ? over the blank Glass Epoxy card. The positive is used not the negative. That means Pads and Tracks on Positive create an Image of Pads and Tracks of this Epoxy/Iron paste on Glass Epoxy surface. Now Screenprinting done, let it dry. We can also be print a thin layer of epoxy pcb pattern and blow iron dust on it.

Dip this Printed Epoxy card with this iron/epoxy pattern; into a Copper Sulfate CuSO4 + ? + ? Solution. The ? has to figured by chemical engineers. I used to be good at Organic and Inorganic Chemistry, when i was young. The copper replaces/plates the iron powder and with some electrostatic and electrochemical methods the copper layer grows over the entire tracks and pads quickly. Now the card is Tin Sn plated to complete.

A single Prototype PCB is ready and no extra copper wasted. Copper and Tin was deposited.

2004 - delabs Notes

ideas of delabs - id1014

Visual Embedded RAD for EDA

Just like an electronic circuit is a graphical representation of what will be on the PCB. Firmware development should be a 2D graphical diagram of what goes into eeprom.

An example is the Ladder Logic software that can program 80C51 types in a Fanuc, Allen Bradley or Siemens PLCs. Then many people can do at least restricted firmware programming for some embedded solutions.

Build a DMM or digital multi meter

Visual Embedded RAD. This is more like code snippets inserted in code in the background when user drags and drops a Hardware Function or Program Method. The Environment is Visual, but Code is compact as same modules or blocks used. There is no C or Intermediate Language. Visual to Binary Hex Direct.

(Idea - Mar-04, Revised again - 4 April 2008, Nature - Open Source )

The Motor Bicycle

At late 40s I am into riding Geared Cycles. A Cycle Guru says it is the 'Cadence' in pedaling speed. What I need is a 'Mentor' for the Methodology behind Optimum Gear usage.

Mixed Circuits Analog with Digital

But some people are developing what will become well known as The Motor Bicycle.

Updated Nov 2015

ideas of delabs - id1015